Learning is a process of ongoing experimentation...
Recently I started subscribing to Prepper Ralph a self-reliance YOUTUBE channel [prepperralph.com], and eventually joined his Facebook group the Black Crow Survivalists which describe themselves as "...Taking a look at the darker more grungy side of preparedness. Not for the faint of heart...". I like that. I'm not a prepper per se, but have never doubted that if [when] a disaster strikes, given desperate circumstances, the "Rule of Law" that governs society rapidly devolves into "The Law of the Jungle" [Look at footage of the Rodney King Riots or Hurricane Katrina looters if you doubt this].
Anyway, Ralph recently issued a challenge to the group to put up a video demonstrating fire making skills. I decided this was a good time to try out the Duraflame block and see how it worked. I also decided I would use the fire as an opportunity to make some fresh char cloth. Removing it from the package, I could see that it could easily be quartered and enough to place one in more than one trail bag or bugout kit, if you wished to do so. Using my Emerson's serrated edge, I scraped a pile of material from the block. Here is my video of the Duraflame fire:
Once the fire was established, I placed cotton material into a tin and began making char cloth. Making char cloth has been very hit & miss, at least for me. I have turned out great batches and completely CRAP batches. And I've had batches in which some of the char worked great and some not at all. But one thing I have learned is don't throw it out! Sometimes it won't take a spark from your striker but works just fine with a ferro rod.
The other thing is that it may not be your char at all, but the steel striker isn't tempered well and thus isn't producing a hot enough spark to ignite the char. Be careful before you plunk down cash for a custom forged striker and make sure it is made by a reputable smith. A file can sometimes be used, and I have had hit and miss luck with files...some throw sparks like crazy and others not so much...there seems to be a lot of variation in temper. Here is my video demonstrating the completed char cloth:
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